The GreyOrange Cross-Belt Sorter (CBS) is a conveyor based sorting system well-suited for operations in areas with limited space or challenging layouts and with high number of end-destination sorts. It routes packages based on industry defined sortation logics such as destination, volume, weight or any other custom logic based on your business dynamics. The system is completely modular and scalable and comes in three standard sorting configurations of 12000, 15000 or 18000 packets per hour.
Sorting a variety of payloads including cartons, cases, totes, parcels and even polybags of regular/irregular packets with minimum height of as less as 3mm.
The system supports tracking of process and operator efficiency, helps find operational loopholes, and proactively solves issues to improve system utilization.
Automated image capturing and archiving aids auditing processes and enables pilferage control.
Role-based access control and encrypted communication over secure HTTPS protocol between WMS and Sorter Management Software.
Sorter operations, system health and productivity can be monitored locally or remotely through dashboards and visualization; get alert notifications in real-time for prompt actions.
Created new industry benchmark of really high throughput of up to 18,000 orders per hour.
The system is designed in such a way that it can easily manage seasonal demand surge.
Delivers 99.9% accuracy in sorting process, reducing returns and increasing customer satisfaction, saving a huge business cost in the process.
Sorts orders of any size and shape, including polybags.
Built-in software and hardware redundancy in the system ensures zero downtime.
It shows dashboards for end-to-end monitoring of the entire sortation process in the warehouse from a single screen.
Allows equal distribution of load between inducts, allowing all the inducts an equal opportunity to feed packets into the system.
Integrated with a weighing conveyor, this system intelligently controls the flow of the packets into the sorter to maximize throughput.
Helps in identifying packets using 1D / 2D barcodes and captures the dimensions (length, width, height), along with real volume and box volume of the packet.
The sortation conveyor consists of moving carriages. The number of carriages and carriage pitch can be configured according to the number of sort destinations and SKU variations.
The moving carriages divert shipments into the CBS chutes and then to bags for direct bagging operation. The ergonomically designed chutes come in various models, and can also be customized based on customer requirements.